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Archiwum dla miesiąca: December 2022

Automation Systems Integrator

In Alnea, we design, build and implement robots, production lines, assembly lines, robotic stations. As an integrator of automation systems, we create non-standard solutions – EOL testers, prototype machines for automotive, electronics, construction, furniture. We implement Industry 4.0 in companies.




VR visualization

VR visualization helps us design the solution down to the smallest detail from the planning stage. We create virtual factories, digitize processes or build a digital twin.


Production lines

Our largest production lines were created for automotive. Stations connected by one process are used to produce valves that you have in the seats of your cars if you drive a Volvo or Audi.



Assembly lines

Assembly lines were ordered from us by companies producing lighting. 4 different automatic lines, semi-automatic and robotic, are used for the assembly of street lighting lamps. We adapt our lines to flexible production. Special positioners adapted to different dimensions of lamps allow for quick changeover.


EOL Testers

Testers are an important part of production. First of all, they increase the efficiency of the production line, but also save components, energy and time. As a system integrator, we have prepared, built test benches based on leak testers at the level of helium atoms. Our latest testers improve the work of installers in the production of fiber optic connectors.


We build machines

Yes, we build machines and custom solutions.   Our potting buffer takes over the resin-flooded diecasts, directs them to the right place on one of 4 different transport lanes. The resin solidifies in 24 hours, and after this time the finished elements can be picked up from the warehouse. We know that production is variable so we left room for 2 additional belts that can be expanded with the machine.



Robotic stations

We adapt our robotic workstations to the needs of our customers. 3 such station solder and assembly  TV tuners in the Czech Republic. And another robotic station gutter riveting hooks for a leading Polish roof manufacturer.


Industrial robots

We have been integrating industrial robots for more than 10 years.  We have already implemented KUKA, Mitsubishi, Omron, Fanuc, Yanome robots,  as well as mobile robots and Unoversal Robots cobots. A robot is just a machine that needs the right tools and optimal processes. That’s why we’ve created tools for robots:

– for soldering,

– Horus vision system,

Together with Schmalz , we have developed a Horus furniture packaging system and a special gripper that allows for flexible processes.

We have already integrated 72 robots and have experience in robot tooling!


Industry 4.0

The idea of Industry 4.0 requires many educational, popularizing and promotional activities. We created two demonstrators of  the industry of the future, and also conducted 3 rounds of training for managers. We implement Industry 4.0 and, as a system integrator, share our knowledge with others.

Need vision system or packing robot? Contact us:


pozostałe aktualności


Automation of production processes – system integration

Modern production is primarily the digital transformation of companies and the automation of production processes. Today’s market is very demanding and difficult. In addition, the economy has still not recovered from the 2020 crisis, and now the war has reorganized value chains.


Digital Transformation


The digital transformation that Polish companies have started requires a reorganization of the approach to plans and budgets.

How to start automating production processes

Many companies are already implementing their transformation strategy. But how to start automating production processes? Preferably from an audit and a good plan. At Alnea, we know how to reorganize production – we come to the customer, take measurements, talk about the needs, possibilities and limitations of the production plant.


We design machines


We have been designing machines for industry for over 10 years. We started from automotive creating lines for the production of valves. We built assembly lines and robotic soldering stations. In 2021, we implemented a refubrishment line  with a total length of 400m.


The eye for a robot


Based on our experience, we have built an eye for a robot. We noticed what a problem is the positioning of elements on robotic lines. Sensors, vision systems, positioners are not only expensive, but also their integration takes a long time. Horus – an eye for a robot – i.e. a 3D vision system is a support for production processes at the highest level.


Cost-effective production


Cost-effective production is primarily flexible, tailored to the needs of the market and ergonomic. We know how to create machines, we design solutions ourselves. An example would be a packing station. Horus mounted on a KUKA robot and matched algorithms are able to pack different components into one package with a single tool, which we have developed together at Schmalz.



Do you want to automate production?

Contact us – we will design a solution for you!


Need vision system or packing robot? Contact us:


pozostałe aktualności