Przemysł Przyszłości – przekrojowy, inspirujący i praktyczny warsztat dla menadżerów przedsiębiorstw

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Archiwum dla miesiąca: April 2020

Visualisation of production space – new dimension of 3D plant

How to transform the old hall into a new production space. Drawings of designers, however, do not reflect the nature of the place and its possibilities. That is why the company director invited us to cooperate.

From the beginning…

We sent two employees to the factory, whose task was to know the customer’s needs and the characteristics of the place. We made photographic documentation, took dimensions and detailed information about machines and devices that would be in the new hall. Then in a few weeks we made a static 3D mockup in Visual Components taking into account the order of production processes. It took us an additional month to add dynamics.

New reality

The intelligent factory, although it did not yet exist, was available in VR glasses. Anyone willing could enter the digital world and look at the new hall, working production machines and robots transporting components. Visualization allows you to assess the pros and cons of the designed factory and significantly affects the decision-making process. It also has an additional plus – it helps to find investors.

One service - two products

As part of the consulting service, in addition to visualization in virtual reality, we also made a promotional film. The whole is a great solution in terms of a rational approach to investment. It allows you to correct errors before the implementation stage and assess the strengths and weaknesses of the implementation. Adopting the right business model is the basis for the transformation towards Industry 4.0.



If you want to see how your factory might look or you are wondering about the potential of your company - contact us!




Automatic assembly line for multiports

The line is used for automatic assembly of adapters and semi-automatic assembly of multiports using pre-assembled adapters.
The line consists of two stations:
1 station – installation of adapters in multiports,
2 station – automatic assembly of O-rings on adapters

Robotized srewing

At the first station, the operator is responsible for assembling multiports and supplementing components in Wibramet vibrating feeders. The housings are placed in a rotary turntable rotating 180 °. While the Mitsubishi RV-4FR robot takes the gasket with a nut and screw them into the multiports, the operator completes the second fixture. Turntables are located on two sides of the station and can be used simultaneously depending on production needs. The ASG SD2500-50FX screwdriver is equipped with a specially designed tool for picking and tightening nuts with gasket.

Automatic assemlby of adapters

The second station is equipped with vibrating feeders and an automatic system of applying O-rings to the adapter and o-ring lubrication. The adapter is lifted by a positioning socket into a gripper connected to the Festo pendulum drive. Than the adapter is inverted.
The operator’s task is to supplement the components for vibrating feeders in accordance with the messages on the HMI panel.

Ergonomic production line

Work on the line is sedentary. The station has been adapted to the related safety requirements. The stations are equipped with Keyence safety curtains. Process control is easier due to HMI (Human-Machine Interface) operator panels, located at station 1.

Panels allow you to start or stop line operation, directly control line elements in manual mode, and display information about errors and warnings. You can also access error logs and user logins from the HMI level. The processes are supported by the Balluff vision system.




Alnea Team wishes you Happy Easter!

The situation of the global economy is not colorful. Reports and analyzes for the coming months and years are attacking us from everywhere. Collapse, difficulties and crisis … Does it really have to be this way? The market will verify many ventures and maybe some will fail to get through this difficult time.

Despite these difficulties, we would like to wish all our Partners, Contractors, Customers, Suppliers, companies from our Industry Automation and Robotization Conference a Happy Easter. May we embrace the shields of this world, may we be accompanied by prosperity, serenity and a fight for a better tomorrow.

We are or you

The Alnea team is created especially for you. Engineers, designers, constructors, electricians, mechanics, robotics, automation and many other people responsible for projects in our team Alnea creates for you the visualizations, projects and machines you expect. We are for you.

If you want to contact us, write to us!