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Archiwum dla miesiąca: June 2021


Automated assembly station

A large part of the production is still carried out in manual or semi-automatic mode. The use of advanced machines is common for components or products with very high precision, but there is still little investment in smaller companies. Assembly processes can be automated, a small change can give a big effect in the form of more stable and accurate production. It also allows you to exploit the potential of the operator.

Which assembly processes are easy to automate?

The simplest assembly processes for automation are usually soldering,twisting, folding (e.g. plastic part of the housing). Of course, some products are manufactured in such a way that automation will be unprofitable, or simply the product requires human intervention in terms of accuracy, manual sense or visual control.

Other  processes  do not directly interfere with the product, but contribute to faster production – e.g.  transport, packaging or palletizing.

Assembly stations

Alnea specializes in the construction  of machines, production lines, but we also create assembly stations. Typical mounting stations can be purchased from many companies. However, we equip our stations with equipment according to the customer’s demand. In addition, we create production testers that increase efficiency and reduce losses associated with further processing of defective or non-compliant products.

 

Semi-automatic assembly

To move away from manual installation, we can use semi-automatic installation. This is a good solution when some processes are easy to automate and others require operator involvement. An example of this is the position where the employee pre-assembles the product and then the machines weld, foil and label it.

Robotic assembly station

Bentley among the production stations is a robotic assembly station. The operator’s task is to deliver components, and integrated robotics and automation systems perform all activities including packaging.

The use of the Horus vision system significantly accelerates the offset of production processes, including assembly processes. Our riveting station for  sub-gutter hooks  has been designed to reduce employee interference.

At Alnea we will design a assembly station for you for the construction industry,  automotive or electronics.

See what robotic assembly looks like

 

Need conveyor stsems? Contact us: office@alnea.pl

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Packing robot, vision system for packaging

Packing and palletizing are some of the simplest processes for automation. In particular, large-scale production of the same products (yoghurts or bottles) of the same range does not cause difficulties. What if we put different elements of different materials in one package. There is a robot and vision system for packing  that can handle such a task.

 

Horus Vision System

The need for a new vision system was due to experience in the work of an integrator of automation and robotics systems. There are many cameras, sensors on the market, but we lacked a single system that would provide process offsets. The repeatability and accuracy of an industrial robot is on average .005mm. And so exactly should be positioned elements on the production line. What if such accuracy cannot be achieved – if the elements or details are imported on a randomly arranged pallet? That’s why we designed and built the new Horus Vision System.

One tool – multiple possibilities

The Horus video system is one tool that gives us a lot of possibilities:

– support of production processes – packing, soldering, assembly, screwing,

– profilometer,

– 3D scanner,

– quality control.

 

Packing robot

A robot is just an incomplete machine, so it needs tools. The Horus vision system and the specially designed Schmalz  vacuum gripper are the perfect duo. The robot with the vision system scans the work area, then drives up to the details, and the Schmalz gripper allows to take the item securely and precisely put it into the carton. Recent tests we have done have showed that our app is able to scan, take and put on the detail in less than 6 seconds!

 

 

Vision system and good gripper

A robot is just an incomplete machine, so it needs tools. The Horus vision system and the specially designed Schmalz  vacuum gripper are the perfect duo. The robot with the video system scans the work area, then drives up to the details, and the Schmalz gripper allows you to retrieve the item and securely and precisely put it into the carton. Recent tests we have done have showed that our app is able to scan, download and postpone the detail in less than 6 seconds!

Pick&place

A packing robot is a typical pick&place. Individual components are downloaded and put away, but we add an AI element here – the components are searched for by our Horus vision system and put in a box in a specific configuration.

Pick and place is one of the most easy applications that  can be implemented on production line

Need vision system or packing robot? Contact us: office@alnea.pl

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