- CONSULTING AND SPECIALIZED TRAINING
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Semi-automatic stands are a very effective and relatively cheap solution to production problems. They are a combination of the effectiveness of poka yoke systems and human flexibility.
We make positions designed according to customer expectations. Our attractive offer includes various types of production stations:
– Assembly stand
– Specialist position
– Packing station / packing machine
– Automated twisting and gluing stand,
– MIG MAG welding
– CNC machine service station.
There is a shortage of employees in the current economic climate. At the same time, requirements for product quality are increasing and competition in the market is increasing. Many plants face the challenge of technological adaptation to small-lot production.
In view of these problems, the best solution is optimization and ergonomics. Workplace preparation, appropriate workstations are of great importance in production, especially when it comes to specialist positions.
For us imprtant is – reduced downtimes, good communication, refined delivery time for components. A proper production plan is essential, also due to the transport of parts, subassemblies and finished products. We have extensive experience and we know how to prepare a good semi-automatic position.
Employee safety, warranty on our production lines and high quality of the manufacturing process are our priorities. Automatic, semi-automatic, robotic stations are designed with attention to every detail. We verify projects many times during the implementation from the first concept to the last assembly cuts. We know the importance of mechanical and electrical integration and interoperability of all systems.
Semi-automatic stations are effective and relatively inexpensive solutions for production problems. They are a combination of efficiency of poka yoke systems and elasticity of human. Purchase of such station is much cheaper than a fully robotized and automatized device, yet provides quality and effectiveness of a human.
Program written in Labview. Semiautomatic station for assembly of car seats ventilation systems fans. It consist of three assembly instruments realizing automatically each assembly operation and testing correctness of assembly (vision systems, vibration sensor, electric values measurement). Placement of components in assembly instruments is realized manually by operator while system instructs the operator which component to pick (pick by light) and controls if the right component has been picked and if it has been placed in the correct place.
We will create a concept, visualization, design and then manufacture and launch a semiautomatic station fitting the needs of your production. Thanks to that you’ll reduce costs of production, increase it’s efficiency and significantly improve quality.
ALNEA is known for automation and robotization processes, vision control systems or complex semiautomatic stations and testers. However, it turned out that demand of the market grows constantly, that’s why the company creates even more complicated and developed projects of production lines on request. Completely new feature are virtual reality visualizations – customer can watch his own production line in virtual space, take place near specified work station and verify if the suggested solutions are optimal.