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ZEUS - Robotized soldering

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Alnea is not just a system integrator. Our experience and research has allowed us to create our own robotic “out of the box” products. We made the first production lines for automotive. The accuracy and repeatability of the soldering process was the basic requirements of robot applications.

Based on our experience in the industry, the ZEUS solder controller is a high quality soldered joint in many soldering profiles. Excellent control of the temperature of the tip and the amount of tin  allows to maintain the repeatability of the process.

Automated soldering - how it works?

Soldering stations – the  manual soldering has been replaced by a soldering kit, which is mounted on the robot. Our soldering package is primarily a controller, thanks to which soldering is efficient, accurate and precise. ZEUS will meet the most difficult challenges (e.g. soldering small details on flexible PCBs, soldering connectors, soldering wires).

 

Instrumentation of the robotic brazing kit:

  • Tin feeder in response to expensive other companies equipment – it has a tin jamming sensor and the ability to move the tin in two directions.
  • Head – ergonomic design allows perfect manipulation of the tip from multiple angles. The soldering tip is removable and its temperature is strictly controlled by the controller in the temperature range of 50-500 degrees Celsius.

In our series of videos #Techme that is robots to do we show how ZEUS works – a soldering robot.

Why robotized soldering?

Robotized soldering is very effective and the service is not very complicated. The entire soldering kit, Zeus can be ordered at Alnea and with the basic knowledge of robotics – you can connect it by yourself.

Quick connection and easy programming makes our product user-friendly. Robotic soldering is also a significant energy saving. Built-in standby menu allows you to lower the temperature so that you do not needlessly heat the soldering tip while waiting. Retooling soldering head is only a tip replacement, so it’s very easy.

We ensure high process repeatability and excellent temperature control. Zeus is great for lead soldering and lead-free soldering. The built-in tip cleaning system is an additional advantage.  Additional options include a calibration system and a temperature measurement with a pyrometer.

 

 

 

Surface assembly (SMT ) is an excellent solution for small components. But if you are looking for a robot for selective soldering  then write to us. We will prepare an offer and conduct tests on your product. We offer training at the production plant or at Alnea’s headquarters.

Need more information?

Want to automate soldering? Not sure if this is the solution for you? Contact us for soldering tests.

Did you know that soldering stations support our video system?  You can read about the Horus video system HERE. Find out what benefits can be achieved by using machine vision for soldering control and other manufacturing processes.

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DISCOVER ALNEA

ALNEA is known for automation and robotization processes, vision control systems or complex semiautomatic stations and testers. However, it turned out that demand of the market grows constantly, that’s why the company creates even more complicated and developed projects of production lines on request. Completely new feature are virtual reality visualizations – customer can watch his own production line in virtual space, take place near specified work station and verify if the suggested solutions are optimal.

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