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Professions of future

Economic and social change has taken place extremely quickly over the last twenty years. The dynamic growth of available innovations and new technologies is noticeable in all areas of life, but above all in industry. Progressive automation and robotics shift production workers from simple actions to more advanced ones, and the concept of the profession of the future is slowly developed. However, for many years entrepreneurs have been struggling to recruit the right employees. This is because the education system is not flexible enough.

Difficult situation of employers

Many companies have launched their own employee training programmes. Some companies work with technical and industry schools to give young people the opportunity to practice, even those paid for in target jobs, with the promise of employment. A similar program was started by the Metalworking Cluster, of which Alnea is an active member. The cooperation of many companies with schools, the funding of laboratories and the purchase of new equipment or training of subject teachers turned out to be a great initiative, which was very successful in East Poland.

 

Activities of the Ministry of Education

The problems with educating young people have not been noticed by the government. The activities of the Ministry of Education are aimed at diagnosing demand and every year are published the most important professions of the future by specific provinces. Legislation already passed allows secondary school principals to create new class profiles. The combination of educational opportunities with the ministry’s forecast is already delivering concrete results. In particular, robot and automation distributors are happy to cooperate with technical universities and industry schools by retrofitting training stations. This is so important that young people learn from new technologies, not on machines remembering the late Polish People’s Republic.

Professions of the future

Listed in the notice of the Minister of National Education, the professions of the future are: automatic, electromechanics, electronics,  electrician, mechanic-fitter of machines and equipment, mechatronics, machine tool operator, automation techniques, road construction techniques, electronics techniques, electrician techniques, energy techniques, mechanical technician, mechatronics technician, programmer technician, welding techniques, robotics technician,  constructor/designer.

Interestingly, many of these professions are intended for people who would like to start working after school. The increasing digitisation and simplification of processes allows you to work in the profession without having to finish your studies.

 

Laboratory Program. My Profile

At Alnea, we know how important it is to educate children and young people. Laboratory project started by The President of Alnea Krzysztof Kamiński. My profile  is currently being implemented together with the Marshal’s Office and the Board of Education. With this initiative, students can visit different companies and talk to different employees about the opportunities of their professions.

Education at the conference

We also discuss the topic of education at the Conference on Automation and Robotization of Industry. In 2020, despite the sanitary restrictions associated with the epidemic, the debate was held with the President of the Metalworking Cluster from Bialystok – Sebastian Rynkiewicz, Director of the Electronic and Telecommunication Schools in Olsztyn – Grzegorz Górski, Artur Zawadzki – Operational Director of Promotech from Bialystok, Małgorzata Hochleitner Director of the Faculty of Education, Education and Care from the Warmia-Mazury Education Board and President of the Alnea Group – Krzysztof Kamiński.

If you would like to receive a new or refresh the old offer for a difficult time of crisis
write to us as soon as possible: biuro@alnea.pl

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Tech me robot!

Technologies and machines gathered in Alnea allow us to develop new products, research and development, test new production solutions. We have already implemented more than one hundred different automated lines, robotic stations, production testers. We have a lot of experience in the field of automation, robotics, machine design. That’s why we decided to share our knowledge. Cycle “Tech me robot”. We have adapted the robotic room at Techroom Alnea and especially for our customers, supporters, enthusiasts and hobbyists on our You Tube channel we put short videos about different technological solutions.

Techroom - everything you want to know about AiR

Accelerating innovation development and new products in the Automationa and Robotics (AiR) market make us have huge hardware capabilities. However, there are many processes that require dedicated solutions. Techroom is a great place to test new solutions.

You can watch the first episode of Tech me in the Alnea Techroom below.

Robot soldering

Tech me is the knowledge of automation in a small pill. Recently, we have received a lot of inquiries about soldering robots. Zeus is a Alnea production controller that is ideal for robot soldering. Everything you would like to know about soldering automation can be found in the video below.

Positioning and offset

Do you know this pain when valuing deployment when a large part of the budget is absorbed by sensors, positioning and video cameras? We went through it too. That’s why we’ve created our own system that replaces hardware. Positioning and offset in one device mounted to the robot arm – this is our Horus, of course.

And about our video system episode 3 Tech me.

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Instead of webinars

We recommend the Tech me series. Instead of hour-long webinars, you can watch interesting facts from our Techroom while waiting for the coffee water to boil … Don’t forget to subscribe to our YT channel. Thanks to this, our latest videos will not be missed! Do not forget to subscribe our YT channel!

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If you would like to receive a new or refresh the old offer for a difficult time of crisis
write to us as soon as possible: biuro@alnea.pl

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Robotized assembly station within production line

A very important project in the history  of Alnea was the project of building a production line for the valves for the ventilation system of car seats. One of the most interesting points of the automated line was station 1, which was designed for four KUKA robots working with a rotating production wheel, where the process was kept up, that is, without stopping the wheel. This solution reduced production time by 40%. An additional benefit was the use of 4 instead of the 5 robots required by the Customer, which resulted in a lower station cost.
Another station presents the cutting process, which thanks to the use of a variable geometry stamp reduced the noise level by about 20 DB, which was one of the key requirements on the part of the customer.

 

Soldering robot

The next process on the line is a soldering process based on our solution – ZEUS. The process ends with a video inspection.

At the next station you can see the process of plasmaming or preparing the surface for the application of glue. Note that the second tool on the robot is a dispenser that precisely applies glue.

 

 

The workpiece then passes to the piston (these are components such as springs and rubber bands with a diameter of 3 mm). A robot equipped with 3 tools is responsible for the process of cutting and assembling components with each other and in the next step passes the detail for the second robot, which measures the resistance and after the process is completed, transfers the detail for further production.

 

Plasma station

A cover is mounted on the next station, which is delivered via a vibrating feeder. After the installation of the upper bodywork is completed, the part is transported again to the plasma-adhesive station. In this process, the upper body and the bottom body are connected with glue. According to the customer’s requirements, the adhesive can not be lowered into the lower body, which is why in the next production phase a UV lamp was used, which within 4 seconds hardens the applied layer of glue.

A very interesting and complicated station in this production string was a leak and flow testing station. The tests were carried out using atmospheric air and helium. I would add as a curiosity that helium leak testing was at the level of collecting individual atoms, that is, at an almost laboratory level (in the production cycle of 12 seconds). The measurement results were developed in a dedicated LabView-based application. After the tests have been completed, the detail goes to the last station, where the product marking process (OK/NOK) takes place and is armed with a so-called dumper and handed over to the operator as a ready-made valve for installation or integration into valve blocks.

Summing up 14 robots, 3 shifts, 7 days a week, a minimum of 300 products per hour, quality assurance thanks to 10 video inspection points.

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