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Tag Archives: Horus


Furniture packing system

Packing parts of furniture into cardboard boxes is a complex process. Each package consists of many parts – furniture boards, fittings, spacers, filling. Usually in a furniture factory this is a manual process. Employees stand on both sides of the packaging line and insert the individual components. The packaging process can be quickly automated.

One system – many elements

How to make one system pack many different elements? Parts differ in size, color, shape and are usually stored on pallets. Horus is a system that positions the robot in space. It is an eye for the robot that supports the offset of production. This means that the Horus head robot scans the workspace and then takes the corresponding components and puts them in the packaging. Parts of the furniture do not need to be arranged correctly or additionally positioned. It is one system – many elements are packed.

 

Pack line

 

Pack line for many type of elements – flexible and reliable. Nest production gives opportunity to change products and quick retooling. On many lines packing of furniture elements there are many robots with different grippers. Horus Vision System and one Schmalz gripper can make almost every job on line.

 

KUKA robot

 

Kuka robot with Horus Vision System is involved in packing line in IKEA. Packing application handles various furniture in one packing. The system is flexible due to changes in lighting, color, shape and arrangement of elements. Customized gripper can pick a wooden parts, paper or honeycomb spacers also fittings and screws.

Watch the video to find a perfect solution for furniture packing system.

 

 

Need more information about Horus? Contact us: office@alnea.pl

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packing station

The furniture industry is implementing more and more automation solutions. After all, our region is a real woody basin and a paradise for furniture manufacturers. A leading company in the industry challenged us and on its behalf we prepared a packaging stand.

Packages with furniture

We analyzed 32 different packages of furniture in terms of individual elements that are in it – from furniture boards, fillings, fittings and spacers. We’ve also developed a clever way to put these parts in packages.

 

Horus – a flexible tool

The biggest problem in the packaging process was the way the elements were fed. They were stored on pallets without positioning. The robot as a tool is very precise, but blind. Horus – the eye for the robot allows for offset processes so that the robot could take plates and spacers directly from the pallet.

 

 

 

Factory 4.0

Robotic packaging was possible thanks to a set of tools. A Horus scanning head and a Schmalz vacuum gripper  are mounted to the KUKA robot arm. The robot scans the working field in 3D, the algorithm marks the individual parts, and the gripper takes them. This flexible solution allows you to take with one tool both furniture boards (regardless of color, shape or thickness), paper spacers, honeycomb spacers. Tacktime for individual processes was 6 s for individual parts of the packages.

Robogrant

At Alnea, we know how to automate with our heads. We also optimize processes in the furniture industry. We are also waiting for the announcement of the PARP – Robogrant competition.  It is to include support for furniture companies in the purchase of a robot. PARP has been conducting promotional activities for several months, but the competition has not yet been announced, and the deadline is still being postponed.

Construction industry can be also automatised! If you want to receive an offer for a robotized position - write to us! biuro@alnea.pl

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Automatica Munich

The world is changing at a dizzying pace. The last hundred years, from the Henry Ford first production line to the present day, have been an unimaginable leap in the idea of ​​managing and producing goods. The constant expansion of the market, evolution, dying and the emergence of new products and services forces us to improve the tools and improve production. Automatica Munich is a kind of litmus test of the development of companies towards automation.

 

Better production

 

Robotics solutions reigned supreme at the trade fair in Munich. Applications for machine tending, robotic painting, welding, soldering, vision inspection are just some of the robotic packages presented by the exhibitors. Nevertheless, cobots and their accessories – quickchangers and grippers – took the place. Of course, there were also mobile robots that support logistics, but can also be an integral part of collaborating robots.

And like automation

 

Alnea starts with “A”, “A” Like automation, that is Automatica. We have always appreciated these fairs because they particularly touch upon problems related to modern production and technologies supporting companies in the field of new production lines, machines and robotic stations. We offer our partners comprehensive support in the field of process robotization.

 

Support levels

 

Cooperation with Alnea can take place on different principles, which include different levels of support. We encourage our clients to design activities – we create a concept in VR, and then we can implement it with the certainty that the assumptions are feasible. More and more companies are also asking about the possibility of modernizing machines and improving safety, so we also operate in this field. We invite you to our position – we are happy to share our knowledge and experience.

Need eye for the robot? Contact us: office@alnea.pl

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Hannover Messe – fair of the future

Hannover Messe is a fair of the future, perhaps not about metaverse or dystopian visions of the world. Thousands of exhibitors, hundreds of lectures, meetings and presentations aim to indicate trends in the industry and industry of the future. One event, four days is a huge dose of knowledge about how we will produce, what we will create, how to protect our world and influence society. At the Fair, you can see new technological solutions, follow the evolution of trends and create plans for the future.

 

Alnea at the Hannover Messe

 

Alnea has exhibited at the Hannover Messe many times. In 2018, Poland was the leading country, and Prime Minister Mateusz Morawiecki himself took part in our position. In 2019, we used the PAIH hospitality and we were present at the national stand, right next to Sweden, which perfectly honored the host. We were extremely proud to be able to stand under the white and red flag.

 

Inspiration 4.0

 

We have industry 4.0, we have factories 4.0, maybe we will add the Inspiration 4.0 option? There is no single recipe for the industry of the future, but you can get inspired by various solutions and adapt them to the needs of your own company. The goals of sustainable development are development on many levels, and thanks to it, we can achieve more in optimal conditions.

 

Innovation in Alnea

 

At our stand at the Hannover Messe, we present products that are the result of our many years of experience in system integration. Robotic soldering and robot eye are patented solutions for production and process improvement. We invite you to our stand for talks on automation and robotization.

Need eye for the robot? Contact us: office@alnea.pl

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Global Industrie

Global Industrie is a trade fair thathas been held for 4 years alternately in two cities – Lyon, and this year in Paris. It is an exhibition dedicated to industry, both in the automation, robotics, energy and logistics. The event gathers companies not only from Europe, but also from around the world – from start-ups, machine manufacturers, distributors, to clusters and scientific institutions.

 

Alnea on Global Industrie

 

Alnea is exhibiting at Global Industrie for the first time. At our stand, you could see solutions in the field of robotic soldering, production offset and solutions for automation of assembly processes, palletizing and broadly understood production.  You can also see for yourself how our eye works for a robot – i.e. Horus Vision System 3D.

Need eye for the robot? Contact us: office@alnea.pl

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