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Category Archives: News


Tech me robot!

Technologies and machines gathered in Alnea allow us to develop new products, research and development, test new production solutions. We have already implemented more than one hundred different automated lines, robotic stations, production testers. We have a lot of experience in the field of automation, robotics, machine design. That’s why we decided to share our knowledge. Cycle “Tech me robot”. We have adapted the robotic room at Techroom Alnea and especially for our customers, supporters, enthusiasts and hobbyists on our You Tube channel we put short videos about different technological solutions.

Techroom - everything you want to know about AiR

Accelerating innovation development and new products in the Automationa and Robotics (AiR) market make us have huge hardware capabilities. However, there are many processes that require dedicated solutions. Techroom is a great place to test new solutions.

You can watch the first episode of Tech me in the Alnea Techroom below.

Robot soldering

Tech me is the knowledge of automation in a small pill. Recently, we have received a lot of inquiries about soldering robots. Zeus is a Alnea production controller that is ideal for robot soldering. Everything you would like to know about soldering automation can be found in the video below.

Positioning and offset

Do you know this pain when valuing deployment when a large part of the budget is absorbed by sensors, positioning and video cameras? We went through it too. That’s why we’ve created our own system that replaces hardware. Positioning and offset in one device mounted to the robot arm – this is our Horus, of course.

And about our video system episode 3 Tech me.

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Instead of webinars

We recommend the Tech me series. Instead of hour-long webinars, you can watch interesting facts from our Techroom while waiting for the coffee water to boil … Don’t forget to subscribe to our YT channel. Thanks to this, our latest videos will not be missed! Do not forget to subscribe our YT channel!

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If you would like to receive a new or refresh the old offer for a difficult time of crisis
write to us as soon as possible: biuro@alnea.pl

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Production lines – design and modernization

Market requirements are increasing, production needs to be better planned, energy efficient and scalable. Alnea  also has the design and modernization of production lines in portfolio.   A well-planned, well-planned and successful on-site implementation can be the beginning of a longer cooperation, and whose roles of the client and contractor cease to be the basic determinant of the relationship. Cooperation on some projects is rather a partnership based on trust. No one wants to invest in expensive machines without a guarantee of success. The proven integrator is not only a production line supplier, it is also an advisor, tester and technological support.

 

Manual workstations

In a company producing lighting elements such as lamps and fluorescent lamps, we have implemented an assembly line. Manual workstations connected by a conveyor were adapted to different products – from quite small to large ones. We also designed a second twin line, but with a robotic position – to compare different process characteristics.

The collection and analysis of valuable data is a feature of Industry 4.0. We don’t always have to buy the most expensive technologies – sometimes a well-thought-out data collection system is enough – as in Factory 4.0 or tailored to kanban production. Our engineers will help you choose the right solution using your experience.

 

Production line design

We have also been asked to  analyse product manufacturing in  depth – including component  deliveries. The recommendations allowed the board to decide on design changes. It would be unprofitable to build completely new assumptions, so we started looking for savings in the automation of individual production processes or the way components are supplyed. The changes were  not  critical – they mainly consisted in redesigning themold for casting, and contributed to a lot of  savings.

 

Modernization of the production line

Today, many companies invest in automation and robotics or are looking for solutions in the field of Industry 4.0. You don’t have to buy new machines. Alnea  proposes a simple solution, which is the modernization of the production line. We will come to you, take measurements, analyze the process and product, and then offer you several different modernization options. Contact us – we will choose the right model of cooperation for your needs.

Industrial automation

If you are wondering whether industrial automation is a good solution for your company, please visit Alnea. We share knowledge, advise, test – we are here for you …

If you would like to receive an offer for industrial robots, cobots, mobile robots
write to us as soon as possible: office@alnea.pl

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Alnea and Industry 4.0

Since 2010, we have been creating a new reality by promoting Industry 4.0 in our region, in Poland, in Europe. We work with local companies, we implement production lines in Silesia and the Czech Republic. We have business partners in Hungary, Germany, the Netherlands and Italy. We started timidly, but we did quite well. We went through a few crises, a pandemic wiser for some experiences. We decided to summarize the first decade of Alnea.

Production 4.0

Modern production 4.0 is machines, robots and innovations. We have designed really large production lines, we managed to implement EOL testers, assembly lines and 3 unique customized production machines. We have 57 industrial robots, including cobots and AGV mobile robots.

 

Planing 4.0

Automation and robotization cannot exist without a good plan. Planning 4.0 is our domain. We have created 16 advanced visualizations of factories, machines and processes that can be viewed on Google VR. Thanks to this, we avoid costly errors during implementation, and the customer can see the entire concept in 3D instead of 2D.

Conference 4.0

Workshops 4.0 and conference 4.0 is also our domain. At the end of 2019, we got involved in the project proposed by the Platform of Future Industry. We trained over 60 top managers from all over Poland – we were visited by representatives of local companies, great plants on the food market, from the furniture and automotive industries.

Our knowledge of Automation and Robotization of the AiR Industry is another dimension of cooperation with local companies. We invite managers and directors of production companies to meet the best specialists in Industry 4.0. The third edition of AiR is coming soon!

Industrial automation

If you are wondering whether industrial automation is a good solution for your company, please visit Alnea. We share knowledge, advise, test – we are here for you …

If you would like to receive an offer for industrial robots, cobots, mobile robots
write to us as soon as possible: office@alnea.pl

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Alnea on 1st place “Way to success” – Congratulations from President of Poland

We are very pleased to announce that we have become finalists of the “Way to Succeed” competition. The President of Alnea – Krzysztof Kamiński has just received a diploma from the President of the Republic of Poland for the best activities creating entrepreneurship in rural areas.

 

 

 

“This is a recognition of your special activity for not only multiplying personal gain, but also for the development of the Polish countryside. Your activity in the field of popularization of new technologies and patents of Polish technical thought contributes to faster automation and robotization of Polish industry and improvement of working conditions in production plants. Thank you for your commitment to developing local entrepreneurship and building a successful future for your small homeland. Poland today needs people who are creative, energetic, willing to take risks in order to succeed, but also who see the needs of their local communities. I trust that this prestigious laurel will encourage you to continue your successful endeavors.

Once again, please accept your heartfelt congratulations. I wish you success in finding the next ways to succeed, the satisfaction of all your actions and all your personal well-being.

With respect –Andrzej Duda  [signature]

 

Development of rural areas

This isalready the  20thanniversary edition of the National Competition”Way to Success”. President Krzysztof Kaminski received his laurels in the family category.  The Agricultural Advisory Centre in Brwinow has been rewarding the best entrepreneurial activities in rural areas for years. The Honorary Patronage of the Competition was taken by the President of the Republic of Poland – Andrzej Duda.

Previous editions had their finale in Belvedere, and the laurels were presented by the President in his own person. However, this year, due to the pandemic situation, it wasn’y possible. Maybe next year we’ll make up for it!

 

 

Alnea – entrepreneurship in DNA

Alnea is a family business where DNA entrepreneurship has always been. We work for the development of the Warmia and Mazury region. Our Laboratory project. My profile and the AIR Conference are just some of the activities for the benefit of the local community.

We feel extremely distinguished by the priceless prize in the “Way to Succeed” competition. Resting on our laurels is not in our natureso we  hope to surprise you soon with more good news.

 

Congratulations to Krzysztof Kamiński were given by the Major of Community Stawiguda – Michal Kontraktowicz.

If you would like to receive an offer for industrial robots, cobots, mobile robots
write to us as soon as possible: office@alnea.pl

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Alnea Team wishes you Merry Christmas!

How good that Christmas is at the end of the year. Tired of uncertainty and restrictions, crawled by fate whose “name we will not speak today”, we can sit in the glow of Christmas lights surrounded by loved ones or in the online presence of those who are far from home …

 

Dear friends, we wish you peace, joy and love this Christmas, so family and warm. Let what is sad be forgotten, and what is beautiful and good will remain. Let the shine of the star of Bethlehem illuminate the trail ahead of us.

We are for you

The Alnea team is created especially for you. Engineers, designers, constructors, electricians, mechanics, robotics, automation and many other people responsible for projects in our team Alnea creates for you the visualizations, projects and machines you expect. We are for you.

If you want to contact us, write to us! biuro@alnea.pl

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New assembly line

Our new application is manual assembly line. We’ve completed our first line for this investor over a year ago. The second semi-automatic line was equipped with a robotized station – the scara robot and the six-axis robot were integrated so as to collect the glass and screw it to the lighting lamp holder. It’s nice to enter a hall so unified in terms of production machines and equipment.

 

One line, many products…

The line consists of 7 modular stations, which is equipped with a conveyor belt and a return conveyor. Each of station is prepared for specific operations that employees perform so that a  product is finished in the last position.

Dedicated stands, on which lamps covers are transported in cycles automatically between the stations.  Well calculated tacktimes ensure that all operations are well synchronized.

Mission Impossible Integrator

Alnea is a technology company that designs and manufactures production lines, assembly lines and robotic stations. We have already created many such production stations, among others for sectors such as:

automotive,

electronics industry

construction sector,

furniture industry

and other.

Automations - intralogostics/h2>

Alnea is also a distributor of mobile robots. Automation of supplies and intralogistics in a company is an important part of investment. AGV autonomous mobile robots deliver details, elements and collect goods and bring them to the warehouse. One map of the hall can be used to determine many routes and the ability to call the robot when it is needed. Customized construction means maximum efficiency and quick return on investment.

Production line - designing, building, implementing

If the machine you are looking for does not exist on the market – you can be sure that we will build it for you. We will come, get research the process, requirements and simply design a line that will meet your expectations. Do you want to produce faster, maybe more reliably or more precisely – write to us!

If you would like to receive an offer for the modernization of a production or assembly line
write to us as soon as possible: biuro@alnea.pl

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Defrosting automation

The bad news is that the virus is still a real threat and will rather stay with us for longer. European Home Affairs Commissioner Ylva Johansson strongly criticized the closing of borders and the diversity of restrictions during a pandemic of individual EU Member States. It is a pity that the Union has delayed taking such action for so long after the first cases of SARS-Cov-2.

It is likely that the second wave of illnesses planned for autumn will not change much in the EU approach to the issue of safety of the inhabitants of the Old Continent. Therefore, it is worth rethinking the current situation and prepare for any problems that may arise in a few months.

 

Taking projects from the fridge

From the good news – companies are slowly defrosting projects, visits and business meetings. Of course, with safety protocoles, but the topics related to automation are back. Offers for re-analysis are removed from the freezers. We also go to clients and plan to test mobile robots in galleries and hospitals.

Lockdown has firmly verified many ventures and businesses. The situation on the labor market, logistics or in currencies has changed radically. One thing is certain – the crisis is time for change. If you are wondering what you can do better or differently in your company – just write to us. In a wide range of consulting services we will definitely find something tailored to the needs of your company.

If you would like to receive an offer for the modernization of a production or assembly line
write to us as soon as possible: biuro@alnea.pl

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Modernization of assembly line for lightning frames

Good work is the best marketing. Our assembly lines are of interest to customers. We are currently modernizing the line we commissioned last year. There were basically two lines – one semi-automatic and the other with an additional robotic station with the “bypass” mode. This means that the glass can be mounted on the lamps by Omron robots (6-axis Viper and 3-axis Sara) or bypassing the work of robots in manual mode.

 

Investments in the time of virus

The best investment during the crisis? You don’t have to buy a new line, just add new functionality to the existing one. Alnea automates smart – our stations are so well thought out and designed that assembly of new products is possible! At the stage of creating the line, there was no new product – NANO lamps. The modularity of our solution allows not only for turning the new lamp, but also for flexible conversion.

How to simply modernize the assembly line?

We know how to easily modernize the assembly line! First, we modified the transport stands that position the lamps. We made small changes in the pinner and adjusted the glass pressure, which is one of the quality factors in production. We made changes to the code in the PLC and refined the vision system for process control.

The copy of the line about which we wrote HERE will also be equipped with new functionality.

If you would like to receive an offer for the modernization of a production or assembly line
write to us as soon as possible: biuro@alnea.pl

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Alnea Team wishes you Happy Easter!

The situation of the global economy is not colorful. Reports and analyzes for the coming months and years are attacking us from everywhere. Collapse, difficulties and crisis … Does it really have to be this way? The market will verify many ventures and maybe some will fail to get through this difficult time.

Despite these difficulties, we would like to wish all our Partners, Contractors, Customers, Suppliers, companies from our Industry Automation and Robotization Conference a Happy Easter. May we embrace the shields of this world, may we be accompanied by prosperity, serenity and a fight for a better tomorrow.

We are or you

The Alnea team is created especially for you. Engineers, designers, constructors, electricians, mechanics, robotics, automation and many other people responsible for projects in our team Alnea creates for you the visualizations, projects and machines you expect. We are for you.

If you want to contact us, write to us! biuro@alnea.pl

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We are making new semi automatic production line

The pandemic could not have been foreseen. It is also difficult to protect yourself against such chaos. However, we continue our work. We keep the rules of safe distance between employees. Smell of decontamination gel is everywhere, but we will not give in to the virus.

Frozen projects.

We continue our projects, although in some cases we hear “Thank you for the offer, but it’s already a frozen project.” It is hardly surprising because the hard days are coming. But we are fighting for our jobs, for the local market and our economy. High-flying maybe, but it’s true that at the present time everyone will lose. Prosperity was already there, now you have to work harder, not to earn more, but to keep what we have. At least lose as little as possible.

Changes are coming

Quarantine, limitations, closed boundaries – all this means changes are coming. It is not known how long it will last. Fortunately, however, there are companies that know that automation is important after all. This time can be used for … changes. Analysis of processes, delivery system, products. One of our customers just ordered a copy of a semi-automatic line. About the similar line, read HERE.

Assembly line.

A new assembly line is already being built in our hall. We rarely make copies of our applications. Nevertheless, we like such tasks and there is always room for improvement, addition and improvement.

Welded profiles returned from the paint shop. Electrical cabinet is waiting for sewing. Our court master electrician has completed the gadgets and will begin to work intricately tomorrow. The line must be equipped with a conveyor, drives, motor and covers. Elevators for passage and return of pallets for stands for mounting lamps will be installed on both ends. And of course, safeguards, which are not important in production, are the most important from the employee’s perspective.

Automation is our passion.

This production line design is extremely successful. In the end automation is our passion! Simple to operate, easy to use, optimal in terms of costs. Our line can be easily maintained and inspected. We use standard solutions, so spare parts are easily available.

 

And so the line will look similar after assembly.

Are you wondering if automation now makes sense? You have frozen the project because you don't know if it will be profitable? Write or call us. We help you!

Contact us! biuro@alnea.pl

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